From pressure to precision: Achieving first-time right with pFMEA

About the project For the first time as a supplier, WEB was tasked with executing a complete Process Failure Mode and Effects Analysis (pFMEA) for a specific module and its full installation and de-installation process. The assignment came with significant challenges: limited available data, no existing design as a baseline, scattered stakeholder input, and a […]

First time right alignment sequence during machine install

About the project With the introduction of a new system at the client site, new alignment sequences were required for the device installation. Meeting the planned installation time for this completely new setup posed a major challenge. The project involved: Brand-new hardware and tooling. First-time execution of the alignment sequence at the customer site. Limited […]

Delivering a critical pFMEA for a new machine under pressure

About the project An urgent request was issued to deliver a process Failure Mode and Effects Analysis (pFMEA) for the newest hardware release. The project came with tight deadlines and significant design uncertainties, requiring close coordination between design, assembly, and safety teams. The client continuously improves their machines by introducing newer versions of existing systems. […]

Identifying Risks with FMEA for Safe Work Instructions

In a high-tech system project, we used the FMEA process to identify and address risks early in the design stage. Collaborating with designers and stakeholders, we assessed assembly steps, created detailed illustrations, and managed critical risks. This ensured safe work instructions and influenced future design improvements.